Production in polycarbonate moulds
The starchless moulding technology focuses on cleanliness and the prevention of cross-contamination. By precisely spraying the cavities before depositing and achieving orderly demoulding, it ensures gentle product handling and provides a perfect foundation for subsequent product treatment.
Advantages:
- Very tight product layout, thus increased plant capacity
- Resistant to wearing substances
- Simple plant handling thanks to its low weight
- Simple and detailed implementation of complex product shapes
- Prevention of contamination
Qualified laboratory depositor for depositing into polycarbonate moulds
Product development, modification and manufacturing on laboratory scale.
Highlights:
- Optimally suited for the product development of dietary supplements
- Use of products with active ingredients
- High hygiene standard guaranteed
- Manufacturing of products for clinical trials possible
- Qualified and compliant according to GMP regulations
- Can process all types of pourable and tearable masses
- Dosing in different types of moulds
- Processing of different masses in one depositing process
- Production of filled products possible
- Use of stainless steel depositor systems
Qualification & design
Safe and qualified target achievement.
- Joint risk assessment (FMEA)
- Risks are minimised thanks to smart design on the basis of individual needs
- Preparation and coordination of the qualification documents
Product development
Innovative sweets with active ingredients. Successful in the market for supplements, nutraceuticals and over-the-counter medicines with trendy, tasty and actively effective sweets.
- Choice of recipes and ingredients
- Product development/Proof of Concept
- Specification of important process parameters for the large-scale plant
Commercialisation
Produce successfully with the right plants.
- sweetOTC: 360° solution partner
- Everything from a single source: Conception, design, implementation and training!
- Listening to you, serving tomorrow!
Conception
The sweetOTC technology lab – your partner for innovative product and process development.
- Checking of masses for dosing and tear-off ability
- Confirmation of precise dosing weights
- Extensive conditioning and demoulding trials
ConfecECO-Jelly & ConfecECO-XL-Jelly
Production plant with modular design for the entry-level series production of fruit gum products.
Highlights:
- Compact design, effective production with reduced space requirement
- Qualified and compliant according to GMP regulations
- Variety of products made of gum and jelly
- Extractable depositor sections
- Modular set-up with later upgrades
- Spot and ribbon deposit
Three automation levels in two plant widths
- D: Manual mould supply, spraying, depositing and manual mould removal
- DC: Manual mould supply, spraying, depositing, cooling and manual mould removal
- DCM: Full line featuring spraying, depositing, cooling and orderly demoulding in combination with fully automated mould circulation. Mould exchanger or plate placer optional
The ConfecECO is extremely versatile
- Masses on the basis of pectin, carrageen or special gelatine in polycarbonate or silicone moulds
- Toffee and fondant in silicone moulds
Depending on the plant configuration, a variety of products can be manufactured
- Solid products with Mono depositing technology
- Filled products with One-Shot technology
ConfecPRO-Jelly
The plant is designed for moulding medium to high production capacities of filled and solid fruit gum products.
Highlights:
- GMP-compliant
- Outstanding process monitoring, since almost unlimited
- Simple cleaning thanks to optimum accessibility
- Maximum depositing accuracy
- Short set-up times when changing the mass since no tools are needed for the quick changeover of plant parts (EasyClean)
- Short installation times
- High level of working safety
Spray section
- Precise wetting of the individual mould cavities to prevent unnecessary soiling of the mould
- No overspraying
- Efficient use of mould release agent
- Extractable for maintenance and cleaning
- Tempered mould release agent
Demoulding
- Gentle, orderly demoulding onto a conveyor belt
- Automatic, orderly product demoulding onto belt or blister
- Gentle product handling
- Clean demoulding
- Specially conditioned compressed air with ultra-fine filters
- Program parts easy to clean and change
Automatic mould set changer
- Fully automatic mould set changer
- Closed linear axes for moving and transferring the mould stacks
- Storage of mould sets in mould trolleys possible
Product post-treatment
- Sugaring, oiling or spraying of the products
- Automated/PLC-guided cleaning concept