Production in silicone moulds
In the production of confectionery, silicone moulds offer clear advantages: They ensure reliable moulding, make cleaning easier and ensure optimised product discharge. These three main features contribute to confectionery manufacturers producing high-quality products more efficiently and cost-effectively.
Qualified laboratory depositor
Product development, modification and manufacturing on laboratory scale.
Highlights:
- Optimally suited for the product development of dietary supplements
- Development and manufacturing of products with effective and active ingredients
- Ensuring the highest hygiene standards
- Specialisation in the production of products for clinical trials
- Certified and compliant with GMP regulations
- Applicable for processing all types of pourable and tearable masses
- Flexible dosing into various mould types
- Possibility of using different masses in one single depositing process
- Manufacturing of filled products
- Use of high-quality stainless steel depositor systems
Qualification & design
Safe and qualified target achievement.
- Joint risk assessment (FMEA)
- Risks are minimised thanks to smart design on the basis of individual needs
- Preparation and coordination of the qualification documents
Product development
Innovative OTC sweets with active ingredients. Successful in the market for dietary supplements and over-the-counter medicines with trendy, tasty and actively effective OTC sweets.
- Choice of recipes and ingredients
- Product development/Proof of Concept
- Specification of important process parameters for the large-scale plant
Commercialisation
Produce successfully with the right plants.
- sweetOTC: 360° solution partner
- Everything from a single source: Conception, design, implementation and training!
- Listening to you, serving tomorrow!
Conception
The sweetOTC technology lab – your partner for innovative product and process development.
- Checking of masses for dosing and tear-off ability
- Confirmation of precise dosing weights
- Extensive conditioning and demoulding trials
ConfecECO & ConfecECOXL-Jelly
Production plant with modular design for the entry-level series production of OTC fruit gum products.
Highlights:
- Effective production with compact design and reduced space requirement
- GMP-compliant and qualified according to the regulations
- Variety of OTC products made of gum and jelly
- Depositor sections extractable
- Modular set-up, later upgrades possible
- Spot deposit and ribbon deposit
Three automation levels in two plant widths
- D: Manuelle Formenzufuhr, Sprühen, Gießen und manuelle Formenentnahme
- DC: Manuelle Formenzufuhr, Sprühen, Gießen, Kühlen und manuelle Formenentnahme
- DCM: Komplette Linie bestehend aus Sprühen, Gießen, Kühlen sowie geordnetes Ausformen mit komplett automatischem Formenumlauf. Formenwechsler oder Plattenaufleger optional
Die ConfecECO ist vielseitig einsetzbar
- Massen auf Basis von Pektin, Carrageen oder Spezialgelatine in Polycarbonat- oder Silikonformen
- Toffee und Fondant in Silikonformen
Je nach Konfiguration der Anlage können vielseitige Produkte hergestellt werden
- Massive-Produkte mit Monoguss-Technik
- Gefüllte Produkte mit One-Shot-Technik
Starchless plant type 165
Die Gießanlage Typ 165 ist eine kompakte, modular aufgebaute Anlage für die Herstellung von Fondant-, Toffee-, Pektin- und Carrageenprodukten.
Highlights:
- Servo-electric drives
- Memory capacity for almost unlimited number of recipes
- Frame construction made of solid aluminium profiles with stainless steel panelling
- Loose-mould plant with tried-and-trusted mould carriers
- Continuous product discharge
- Hygienic plant concept, easy service and user-friendly
- Mould exchange section including mould empty control
Depositor section
- Mono, One-Shot or Triple-Shot version
- Thermally insulated pump system possible
- Depositing of the entire mould in one depositing stroke
- Fixed or movable depositor head
- Depositor head extractable manually to the side
- Servo-electric drives
Mould exchange section
- Comprising mould empty control, inserting and lifting magazine
- Paternoster principle
- Up to 50 cycles/minute
- Servo-electric drives
Cooling cabinet
- Layout of the cooling cabinet according to desired plant speed
- Mould transport by continuous chain
- Loose-mould principle
- Mould carriers always keep moulds in horizontal position
- Cooling section integrated in insulation cladding
- Cooling by adjustable cold air flow
Demoulding
- Demoulding of products by ejection roller onto discharge belt
- Reverse mould turnover unit
- Product discharge in longitudinal direction of plant
- Adjustable product discharge height